** Disclaimer - I have HPT, but I've only looked at files, I've not purchased credits or the cables to tune my own vehicle. I want to, I'm just not prepared to make the investment in everything, plus a laptop, and a wide-band. I hope you guys will help me out with your thoughts, I know there is a lot of knowledge here. **
I'm putting a 4.10 gear-set in my car tomorrow (mods in sig) and so I contacted a tuner about updating the speedo calibration for the 4.10 gears. They told me that I should strongly consider getting the car re-tuned, as the reduced load and increased acceleration speed of the engine with the new gear ratio can potentially introduce a lean condition.
This is a reputable tuner that I've had several personal friends deal with directly, with great success. However, I'm have a hard time swallowing this - I expected that I'd just need the ratio updated, not 90 minutes on the dyno, and the associated fees.
I did a lot of research today, mostly over on this forum. I did learn that it's common for a MAF tuned car to run lean in the lower gears where the acceleration rates are faster than in 4th gear where they are typically calibrated. My research tells me it apparently has to do with MAF filtering and a delay that's imposed there. I don't know enough about the tune in my car (bought it tuned already) to know if it's a Dynamic, straight MAF, or straight Speed Density tune - but I'd wager it's Dynamic.
I read in one thread that a user was 2% lean in third as compared to fourth, and even leaner in second. The difference between 3rd and 4th is 1.48 in overall ratio (M10 M6 car). My new final drive ratio is a change of 0.65 in overall ratio - about half what you'd see in the difference from 3rd to 4th - so by that the car would be maybe 1% of difference in fueling. Not undetectable, but maybe on the edge of the envelop in terms of overall influence. I certainly wouldn't think it would put me in any sort of dangerous territory.
To add some mud to the water - I added cutouts last fall. These are behind the rear axle, well after the high-flow cats, so I would think they are mostly just adding noise, and not changing much in the overall exhaust flow - but they may have some influence on the tune as well, which may increase the justification to hit the dyno again. They're always open - I should have just done muffler deletes but I wasn't sure if I'd like that much noise. I do!
I have a lot of respect for this tuner, they do a lot of high end work, I would hate to think they're just padding their pockets. I don't think that's the case, but I've just never heard anything like this about adjusting the a/f calibrations when making a rear-gear change. I'm interested to hear what you guys think.