2002 C5 Z06. Lots of bolt-ons, personally tuned and running well.
Just installed a TPIS 90mm TB along with their LS2 snout inlet on the stock LS6 manifold.
I have spent hours browsing various guesses as to what the ETC scaler should be and have found no definitive answer as to why people have chosen certain values over others. Little of what I've read has had a data driven conclusion. There is even much conjecture about what the stock TB diameter is.
Ultimately I have found that a simple area calculation minus some shaft area yields the appropriate scaler. I measured the stock TB blade with calipers to verify that it is indeed 75mm, not 78mm (or 80mm) as can be found across the internet.
Since it is difficult to accurately measure the factory shaft area it is also difficult to precisely relate the stock 0.0255 scaler to a 75mm TB minus shaft area. However, since the 0.0255 to 75mm relationship exists, percent change in area independent of the shaft can be used:
75mm (4412mm^2) to 90mm (6362mm^2)
1/ (4412/6362) = 1.44 -> 44% increase in area
4412/6362 = 0.6944
0.6944*0.0255 = 0.0177 = 90mm scaler
Now, 0.0177 is a number that others agree with. I have tested using this value and the "just use 0.0192" and 0.0157 simply derived from using 6362 as a starting point, ignoring shaft area, and using 100/6362. This method would say the stock TB is 70.6mm, but I can believe this based on the subtraction of shaft area.
So, how can I determine which value is the correct scaler?